Our booth/展位

Hall 15, Booth D22/15號(hào)展廳，D22展位

At K 2022, Sumitomo (SHI) Demag showcases its in-mould decoration (IMD) process expertise, manufacturing a complex electric vehicle (EV) application on an all-electric IntElect2 220/660-1100 injection moulding machine. Creating a ‘smart’ e-charging Wallbox column, weighing 110 grams, in a 60 second cycle time, this new demonstration centres around sustainability. Despite its decor and complexity, the manufactured IMD part is especially durable due to its special material properties. Yet, the fully recyclable material used - a Makrolon RE polycarbonate supplied by Covestro - is also CO2-neutral.

在K 2022展會(huì)中，住友（SHI）德馬格將在一臺(tái)全電機(jī)IntElect2 220/660-1100上通過(guò)生產(chǎn)復(fù)雜的電動(dòng)汽車用產(chǎn)品來(lái)展示其在模內(nèi)裝飾（IMD）加工方面的專業(yè)知識(shí)。一款重110g的Wallbox智能充電柱將在60s的循環(huán)時(shí)間內(nèi)被生產(chǎn)出來(lái)，這項(xiàng)新展示也是圍繞可持續(xù)性宗旨。雖然帶有裝飾且復(fù)雜，但特殊的材料性使這款I(lǐng)MD部件特別耐用。使用的材料是科思創(chuàng)的Makrolon RE聚碳酸酯，完全可回收，也是碳中性材料。

Control panel of a wallbox being produced using the IMD process at K 2022 on an all-electric injection moulding machine from Sumitomo (SHI) Demag/K 2022上，將使用IMD工藝在住友（SHI）德馬格的全電動(dòng)注塑機(jī)上生產(chǎn)的Wallbox的控制面板

Underpinning Sumitomo (SHI) Demag’s Act! Sustainably commitment, the company continues to take decisive action, stating that  all future innovations, machines and equipment are now totally manufactured with this ecological mission and the EU Digital Product Passport (DPP) in mind. Accordingly, complete integration of IMD within the injection moulding process on this application eliminates any additional manufacturing steps. This processing synergy significantly reduces CO2 emissions and is therefore widely regarded as being more sustainable.

為履行可持續(xù)性宗旨，住友德馬格行動(dòng)果斷，并表示：所有面向未來(lái)的創(chuàng)新、機(jī)器和設(shè)備，將完全遵循這個(gè)生態(tài)使命以及歐盟的數(shù)字化產(chǎn)品護(hù)照（DPP）來(lái)進(jìn)行制造。相應(yīng)地，在此應(yīng)用中，將IMD工藝完全集成到注塑成型加工中，減少了額外的生產(chǎn)步驟。這種加工協(xié)同性顯著降低了碳排放，因而更具可持續(xù)性。

                           Rustam Aliyev, Director Business Development Automotive & Electronic/汽車及電子業(yè)務(wù)開(kāi)發(fā)總監(jiān)

A cooperation involving numerous partners and sustainability influencers, the K 2022 Wallbox project showcases the very best industry expertise and innovations, reports Rustam Aliyev, Director Business Development Automotive & Electronic.

Wallbox是一項(xiàng)涉及眾多合作伙伴及具有可持續(xù)性影響力的項(xiàng)目，在K 2022中將展示更多的行業(yè)專業(yè)知識(shí)和創(chuàng)新，住友德馬格汽車及電子業(yè)務(wù)開(kāi)發(fā)總監(jiān)Rustam Aliyev表示。

Alongside Sumitomo (SHI) Demag and Covestro, KURZ presents its newest functionality and decorative manufacturing techniques.  Frimo supplies the sprue separation system, Acsys provides the laser, and sch?fer, a KURZ subsidiary, the tooling technology. The temperature control systems and material drying process are designed by Piovan.

除住友德馬格和科思創(chuàng)外，KURZ公司還將展示新的功能和裝飾制造技術(shù)，F(xiàn)rimo公司將展示澆口分離系統(tǒng)， Acsys公司將提供激光器，KURZ的子公司sch?fer則提供模具技術(shù)，Piovan公司則設(shè)計(jì)溫度控制系統(tǒng)和材料干燥工藝。

Describing the extent of the technological advances accomplished by this Wallbox project, Rustam references the separation of component sprues after the injection process using a milling head equipped with clean room technology. “This single process ensures that particles are extracted in a controlled manner. Showcasing what can be achieved when likeminded industry innovators come together to resolve specific processing challenges.”

以“注塑成型后采用裝有潔凈室技術(shù)的銑頭來(lái)分離部件的澆口”為例，Rustam介紹了Wallbox項(xiàng)目所取得的技術(shù)進(jìn)步：“這種單一工藝確保了塑料粒子能以可控的方式被提取出來(lái)，展示了當(dāng)志同道合的行業(yè)創(chuàng)新者聯(lián)合起來(lái)應(yīng)對(duì)特定的加工挑戰(zhàn)時(shí)所取得的成就?！?/span>

Sustainability pioneer KURZ also shares its extensive decoration experience. The company’s use of thin-film technology ensures recyclability of the components isn’t compromised. Additionally, by integrating the resource-saving IMD process into production means that extra drying energy is no longer required. This also eliminates wet paint contamination. Thus reducing component defects and consequently waste.

可持續(xù)先鋒KURZ還將分享其豐富的裝飾技術(shù)經(jīng)驗(yàn)。使用的薄膜技術(shù)確保了部件的可回收性不受影響。此外，將節(jié)能的IMD工藝集成到生產(chǎn)中，意味著不再需要額外的能耗來(lái)進(jìn)行干燥。這還消除了因上漆帶來(lái)的污染問(wèn)題，從而減少了部件缺陷和相應(yīng)的廢品。

Application-specific automation/為應(yīng)用訂制自動(dòng)化

Showcasing the company’s Customised Automation competence, the Wallbox production cell features a 5-axis linear robot SD 22x, underlining the successful and long-standing partnership Sumitomo (SHI Demag continues to enjoy with Sepro.

為了展示公司訂制自動(dòng)化的能力，Wallbox生產(chǎn)單元采用了一臺(tái)5軸線性機(jī)械手SD 22x，強(qiáng)調(diào)了住友德馬格持續(xù)享有與Sepro公司之間的成功而長(zhǎng)期的合作伙伴關(guān)系。

Production cell for manufacturing a wallbox control panel at K 2022/K 2022上，將用于制造Wallbox控制面板的生產(chǎn)單元

For optimal efficiency, this 5-axis robot performs multiple tasks, including removing the moulded Wallbox component and inserting the decorative film, which is then back-injected. Two servo rotation axes guarantee precision and reliability. Next, the Wallbox control panel is transported to the milling station, where separation of the gates occur.

為達(dá)到效率，這臺(tái)5軸機(jī)械手執(zhí)行多項(xiàng)任務(wù)，包括：取出成型好的Wallbox部件，埋入裝飾薄膜以便進(jìn)行背部注塑。兩個(gè)伺服旋轉(zhuǎn)軸確保了精度和可靠性。下一步，機(jī)械手將Wallbox控制面板輸送到銑削站，在那里對(duì)澆口進(jìn)行分離。

AfiPro (formerly H+S Automatisierungstechnik) then introduces the ensuing automation, delivering a seamless process from start to end. “The entire process flow is designed to reduce operating effort and minimise footprint within customer plants. This exhibit is an exemplary example of how to apply Customised Automation to meet a specific application processing requirement, using flexible, easy-to-operate robotics within an injection moulding cell,” claims the automotive and electronics expert.

后續(xù)的自動(dòng)化技術(shù)則由AfiPro公司（以前的H+S Automatisierungstechnik公司）提供，以確保加工從頭到尾都能無(wú)縫銜接?！罢麄€(gè)工藝流程的設(shè)計(jì)減少了操作，并大程度地減少了生產(chǎn)單元在客戶工廠的占地面積。這項(xiàng)展出為如何利用訂制自動(dòng)化來(lái)滿足特定的加工應(yīng)用需求，從而在注射單元中使用靈活的易于操作的機(jī)械手而作出了典范。”Rustam說(shuō)道。

The system’s modular design showcases how a single cell can easily switch between manufacturing simple and highly complex parts, highlights Aliyev.  "The digitisation of components and design elements combined with extremely durable finishes for a large number of product variants, using one operation offers manufacturers significant cost savings." Referencing the design and production of EV smart charging technology, Aliyev adds: "The ability to introduce partial lighting, optional sensors and displays for maximum functionality is a good example of how processes can be adapted to meet the growing needs for high-quality, bespoke and diverse product ranges that are also energy-efficient and resource-saving."

該系統(tǒng)的模塊化設(shè)計(jì)展示了單獨(dú)的生產(chǎn)單元如何在簡(jiǎn)單部件與復(fù)雜部件的生產(chǎn)間輕松切換。Aliyev強(qiáng)調(diào)說(shuō)：“部件的數(shù)字化和設(shè)計(jì)元素再結(jié)合高度的耐久性表明，對(duì)于各種不同的產(chǎn)品生產(chǎn)而言，采用一次性操作可使生產(chǎn)商顯著降低成本。”以設(shè)計(jì)和生產(chǎn)電動(dòng)汽車用的智能充電技術(shù)為例，Aliyev補(bǔ)充道，引入局部照明、可選傳感器和顯示器以實(shí)現(xiàn)大功能的能力，很好地說(shuō)明了如何通過(guò)調(diào)整工藝來(lái)滿足日益增長(zhǎng)的對(duì)高質(zhì)量、訂制化和多樣化產(chǎn)品系列的需求，這些產(chǎn)品同時(shí)也是節(jié)能的和資源節(jié)約型的產(chǎn)品?！?/span>

Toggle technology lowers scrap rates/曲肘技術(shù)可降低廢品率

A direct advantage of the IntElect2’s parallel axis and closed toggle lever technology, which maximises the platen parallelism movements, are the extremely low reject rates. This outstanding processing precision, characterised by excellent dynamics and high energy efficiency, significantly contributes to the project’s success, reports Aliyev.  The IntElect2 220/660-1100, that’s integral to this K 2022 demonstration, features the company’s newest servo drives, delivering even greater repeatability and shorter cycle times.

IntElect2注塑機(jī)的平行軸和封閉的曲肘桿技術(shù)，極大地提高了模板運(yùn)行的平行度，帶來(lái)的極大好處是顯著降低了廢品率。Aliyev表示，這種出色的加工精度，以***的動(dòng)態(tài)和高能效為特征，為項(xiàng)目的成功做出了巨大貢獻(xiàn)。在K 2022中演示的IntElect2 220/660-1100注塑機(jī)采用了住友德馬格***的伺服驅(qū)動(dòng)技術(shù)，確保了更高的加工可重復(fù)性和更短的循環(huán)時(shí)間。

As a result of Sumitomo (SHI) Demag’s proprietary drive motors, the IntElect series uses up to 20 percent less energy than conventional all-electric injection moulding machines. Making it one of the more energy efficient machines on the market, reports Aliyev. Higher availability and greater precision are additional efficiency advantages. All process-relevant interfaces are integrated into a single control system, including all of the IMD and robotic communications.  

由于采用了住友德馬格專有的驅(qū)動(dòng)電機(jī)，IntElect系列注塑機(jī)的能耗要比傳統(tǒng)的全電動(dòng)注塑機(jī)低20%，這使之成為市場(chǎng)上較為節(jié)能的機(jī)器之一，Aliyev說(shuō)道。其他的效率優(yōu)勢(shì)是更高的使用率和更高的精度。所有與加工相關(guān)的界面都被集成到一個(gè)控制系統(tǒng)中，包括所有IMD和機(jī)械手的通訊。

Sumitomo (SHI) Demag invites you to witness more surprises! If you have any questions, please feel free to contact us./住友（SHI）德馬格邀請(qǐng)您來(lái)現(xiàn)場(chǎng)見(jiàn)證更多驚喜！如有任何問(wèn)題，請(qǐng)隨時(shí)聯(lián)系我們。